Senior Design Lead

Job Summary

• Good in Mechanical& Manufacturing Fundamentals.
• Hands on experience in Creo Modelling, Assembly and Detailing.
• Hands on experience in Intralinks/Windchill/PDM.
• Hands on experience in Engineering Change Order (ECO) process.
• Good understanding of GD&T.
• Ability to work with minimum guidance /supervision.
• Electrical and Mechanical parts obsolescence knowledge is preferable and added value
• Must have good communication skills to work directly with customer

Requires strong FEA modeling skills in Thermal and Structural mechanics who is eager to use simulations to solve complex problems and test the hypotheses. Uses best practices and knowledge of internal or external business issues to improve products or services. Solves complex problems; takes a new perspective using existing solutions. Work on simulation problems independently with minimal guidance. Acts as a resource for colleagues with less experience.

Key Responsibilities

1. Develop FEA models to analyze the problems related to Thermal and Structural environment.
2. Interpret analysis results with respect to results obtained by lab testing procedures, converting these results into practical design suggestions
3. Works on difficult CAE problems to assist product development.
4. Works on identifying product design and development problems where CAE analysis can accelerate development
5. Proactively validates/correlates results with real world data and makes model improvements as deemed necessary
6. Good knowledge of data analysis techniques to summarize CAE data
7. Generates high-level engineering test reports and presents CAE results/conclusions to the design/process engineering community
8. Interfaces with internal and external customers on troubleshooting product issues
9. Interfaces with key suppliers to develop new technology or engaged in new CAE technology development internally

Skill Requirements

• Must have in-depth knowledge of FEA, Heat transfer and HCF/LCF
• Experience in analytical calculations of bolted/welded constructions
• Expert user of commercially available FEA analysis tools such as ANSYS (Classic and WB)
• Expert in using meshing software like Ansys WB
• Expertise in analyzing weldments under fatigue loading and good understanding of FKM, IIW and ASME guidelines
• Expertise in Thermal modeling involving Conduction, Convection and Radiation
• Should be able to provide solutions to the Manufacturing methods (Welding / Bolting, etc.,)
• Exposure to International standards on safety and mechanical design (ASME, SEMI S2 standards)
• Knowledge of design of vacuum chambers and pressure vessels
• Knowledge of Electromagnetics and Electrostatics
• Strong skills in problem solving, customer orientation, teamwork and quality  
• Must be a good communicator, enthusiastic, cooperative and must be a team player

Leadership

• Acts as a resource for colleagues with less experience; will lead projects with manageable risks and resource requirements

Problem Solving

• Solves complex problems; takes a new perspective on existing solutions; exercises judgment based on the analysis of multiple sources of information

Academic Qualifications

• MS/M.Tech in Mechanical with specialization in Design/Thermal Engineering (with 5+ years of experience)

Other Requirements