MGR (ENGG - C&M)

Division

Engineering

Department

Casting & Machining

Level / Grade

EX

Functional Area

Casting & Machining

 

1

Job Title

 

2

Reporting

Functional reporting to         : 

3

Background

i) Educational Qualification

Desirable: BE / B.Tech (Mechanical)

ii) Experience

Minimum:   8 years

Maximum:  18 years

iii) Age Limit

Minimum:   30 years

Maximum:   40 years

4

Job Role & Responsibilities

Role:  Attached separately

Responsibilities:

Process Planning

• Design simplification by drawing study of new parts & identifying DFM, PQS-CTQ points.
• Identifying right process and process parameters.
• Process simplification
• AI driven processes

Flawless Manufacturing & Product quality enhancement

• Study, identify & resolve PRBFM points (Field failures, IHR & QSR)
• Proactive corrections in process to get zero defect supplies
• Study & improve process robustness

Cost reduction & Investment avoidance

• To generate VAVEs for cost reduction
• Right sizing of equipment for investment cost reduction

Defect free fast product Introduction

• Lead time reduction of fixtures/ tools
• To ensure necessary Poka Yoke/interlocks for fool proof manufacturing process.
• Auto program generation

SHE

• Green processes in Machining
• Resource conservation in Machining

5

Competency Requirements

Technical/ Functional:

• Knowledge of Casting process, Sand core process
• Expertise in Machine tools, Fixture concepts & Cutting tools
• Expertise in Machining simulations (CAM-CAD)
• Expertise in line balancing, Man-Machine balancing
• Expertise in CNC Programming
• Analytical capability to analyze & resolve the defects reported
• Thorough knowledge about various inspection techniques
• Knowledge about automotive industry standards and regulations, applicable globally.
• Good understanding of all applicable standards/ regulations and their application

Soft Skill set:

Excel, Power Point, SAP, Team Centre, NX Unigraphics, Simulation (CAM-CAD) analysis

Behavioral

• Effective communication with team, vendors and seniors.
• Candidate should be able to work in a dynamic and challenging environment with deliveries on schedule.

Good Interdepartmental & R&D co-ordination required.

 

 

Specific expertise required for functional area:

Casting side :

• Good knowledge of casting processes (HPDC,GDC, LPDC).
• Should be able to know about the defects observed in castings and their countermeasures

Machining side :

• Good knowledge of various machining processes required for Cyl.Head, Block & Crankcases such as Valve finishing, Honing, Fine boring etc.
• Good knowledge of Washing & Leak testing processes
• Familiar with CNC machine handling & programming with cutting tools & parameters

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Likely sources

Organization example

  HMSI, Yamaha, Suzuki

 

Preference to candidate from local area.